Analytics Built with Industrial Manufacturing in Mind
FactoryTalk Analytics provides industrial manufacturers with a complete spectrum of descriptive to prescriptive analytics solutions for achieving business outcomes such as overall equipment effectiveness (OEE) improvement, downtime reduction and quality or process improvement.
Customers benefit from clearer visibility into how their plant equipment is performing and tighter control over their production processes based on real time machine learning predictions. When domain experts have the right information, the possibilities are endless.
FactoryTalk Analytics is an integrated component of the connected enterprise production system. It leverages data from Rockwell Automation intelligent devices and production automation systems and generates actionable insights as a source of data for Rockwell Automation’s DataOps solution. The deeply integrated hardware, software, and services provide industry-focused solutions that drive measurable outcomes and enable manufacturers on their journey to autonomous operations.
Drive Real Business Outcomes to Succeed
Asset Performance Monitoring
No matter your industry, it's crucial to continuously improve the visibility of the utilization of your high-capex plant assets as they are one of your biggest investments. Our robust analytics solutions help monitor and track asset performance KPIs (downtime, waste, production counts, overall equipment effectiveness (OEE)) in an intelligent and real-time manner. The performance monitoring insights help drive improvements in utilization, reliability and system efficiency—while extending equipment longevity.
Quality Control
Undetected quality issues in high-speed production scenarios affect your brand when the product hits the shelves, but it doesn't have to be like that. In addition, high scrap wastage or energy usage often creates quality compliance issues in the plant operations. By automatically gathering detailed OT data context at the edge, identifying the root cause of a quality issue is a lot easier at the source itself. You can also address energy efficiency and scrap reduction requirements in the production process—at scale.
Yield Optimization
Industrial manufacturers must strike a fine balance between speed and yield to maximize throughput. To achieve this, they need a highly- responsive, automated system to control their manufacturing processes. Prescriptive edge analytics can help by applying corrective insights to the control layer in low-latency environments, so that you can respond to changes quickly. The insights can also be integrated with production and business management systems to help increase production rates.
Explore the Products in Our Analytics Platform
Analytics Visualization
Improve OEE with Self-service and Customizable Reports
FactoryTalk® Metrics is an OEE solution for efficiency monitoring and analysis of plant equipment. It analyzes critical equipment data to reveal new ways to increase production, reduce costs and increase quality using existing resources. Beyond high-level KPIs, it answers the "why" to uncover and quantify the actual causes of downtime.
Artificial Intelligence & Machine Learning
Enable OT Personnel with Out-of-the-Box AI for Production Optimization
FactoryTalk® Analytics™ LogixAI® enables operators and technicians to leverage automated machine learning in low-latency environments—without learning machine learning (ML) skills. The data-scientist-in-a-box solution automatically builds and maintains physics-inspired machine learning models to predict key process variables that help you solve your operational challenges.
Optimize Manufacturing Processes to Maximize Plant Yield, Improve Quality and Minimize Risk
Rockwell Automation FactoryTalk® Analytics™ PavilionX™ Model Predictive Control (MPC) is an intelligence layer on top of automation systems that continuously helps plants achieve cost reductions, decreased emissions, consistent quality and production increases—using accurate, highest fidelity process models.
Predict equipment failures and reduce unplanned downtime
Optimize maintenance activities and reduce unplanned downtime with advanced notice of upcoming asset failures provided by FactoryTalk® Analytics™ GuardianAI™. It provides continuous condition-based monitoring, alerting the maintenance team when an asset begins to show signs of degradation and providing insights into the most probable cause of failure. Repair times are reduced and costly unexpected downtime is avoided.
See what you have been missing with AI-driven insight and analytics
FactoryTalk® Analytics™ VisionAI™ takes a no-code approach to vision inspection to improve quality, maximize yield and gain critical insight from real-time production data. Throughout the entire user workflow, from camera configuration and capturing images to training and deploying models, and even for analyzing quality performance, our machine learning and vision inspection solution is designed so that quality personnel and plant operators can view the information they need to achieve their quality performance targets.
